Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. HIGHLIGHTS thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. Massimo utv is tough and can withstand any terrain. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Getting old is a hard earned achievement. Welcome to Off-Road Care. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. Happy hustling! When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. If it looks faulty, replace it. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). Failing Fuel Pump. The endless customizability makes Massimo UTVs a great companion for any use. Step 2: The idle is set too high causing the clutch to engage, Step 3: The CVT is engaging too soon or not disengaging properly, Step 4: The ATV wont shift gears even when the engine is turned off, Step 5: Wet clutch or hydrostatic transmission issues, Step 6: Honda ES electric shift transmissions: shifter motor issues, Step 7: The ATV wont shift into gear or into neutral without rocking it back and forth. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Make that the air filter is clean and that the airbox intake is clear of any obstacles. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. Next, I broke the pull coil trying to overcome the starter issue. Raise the seat and open the gear covering. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! TBoss 550 died while running, then wouldn't start. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. Massimo Tech finally called me back just now .. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. Ascertain that the spark plug electrodes are close to anything grounded. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! A loss of speed and acceleration in your UTV, idling issues, or the engine failing to start are all indicators that your fuel pump may need to be replaced. Sometimes, the gear can only be changed after the engine is turned off. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. Inspect the battery connection for loose cables. Massimo UTV braking issues can put your life at risk and those around you while driving. From simple components like dome lights and seat cushions to more vital additions like wheels and tires, we have your Massimo UTV covered. Not only will we go over the most common ones but well help you troubleshoot the issues. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. Visit Website. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. I hope it will help boost your ATV experience! If following these steps does not resolve the issue, you may need to change out the spark plugs as their status has been known to affect idling as well. Is water circulating? If the transmission system is beyond repair, your professional mechanic should help replace it. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. Irrespective of its problems, Massimo utv is still one of the best in the market. Based on the bubbles and continuous loss of water I fear its a gasket. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. I ll run it on the trails next weekend.. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. I took it to the local Massimo authorized shop, he kept it 3 days . 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. Probably the clutch plates aren't separating properly. 471cc fuel injected 4-stroke engine I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. Going cheap here could shorten the life of the transmission. winch, roof, windshield, headlights/tail lights and turn signals. If i let it cool off, it will run fine again for a few minutes, then repeat the process. This thing only has less than 400 miles on it . If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. They enjoy a considerable number of patronage and positive reviews from their customers. Replace the UTVs fragile wires with good-quality ones. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Its unlikely that your exhaust may become clogged, but it can happen. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Especially wires that are vital to keeping the vehicle running. Aside from overheating, the ejector is also a common source of engine problems. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. Engine compression is a common problem in Hisun 500 UTVs. Sometimes, nothing will happen when you try to shift to 4WD. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. Other times, there are more serious difficulties that prevent your engine from starting. Brake Troubles 5. Remove the motor and give it a proper cleanse with an electric-cleaner. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. / check oil for signs of water dilution, Its starts and runs fine. Then stalls. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. I did see that and wonder if the 750 is the same but just bigger. Anyone have anything positive or negative to share ? While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. The gasoline pump or the carburetor are the two most prevalent causes. Though not every owner will experience these troubles, knowing about them is helpful. Regular maintenance can sometimes fix performance issues. When you purchase through links on our site, we may earn a commission at no additional cost to you. It is supposed to spin freely in one direction and be locked in the other direction. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. If the problem persists, the transmission system might be faulty. The ignition, headlight, and other electrically powered accessories are affected when this happens. Headlights going out while driving is the most common complaint. I've just about got it. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. You should barely be able to see the engine move, if at all. Note: Your post will require moderator approval before it will be visible. Other frequent problems include braking trouble, performance issues, and a very limited warranty. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. Upload or insert images from URL. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. This is for all of you Massimo UTV, SxS (Side by Side) owners. When you purchase through links on our site, we may earn a commission at no additional cost to you. There are however not free from problems. 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